I. Solution Overview
In the warehousing and logistics industry, traditional barcode scanning devices usually require operators to hold them for operation, which limits the operational flexibility of both hands, leading to restricted work efficiency and a high error rate. Yidu AI1510 Glove-type Portable Barcode Scanner (Intelligent Wearable Barcode Reading Elf), integrating intelligent wearable technology and mobile internet technology, has upgraded the barcode scanning device from an "obstructive tool" to an operation helper that frees hands. It can achieve more precise and efficient data collection and management, meet various scanning needs in warehousing and logistics scenarios, and help enterprises achieve cost reduction, efficiency improvement and digital upgrading.
II. Overall Product Introduction
2.1 Core Product Composition
This product consists of three core components: the scanning host, the lightweight glove, and the charging communication gateway, which can be flexibly configured and matched according to your operation needs：
1. 1. Scanning Host: The core scanning unit, equipped with a high-definition LCD screen for data visualization, supports integrated scanning operations, and is compact and lightweight.
2. 2. Lightweight Glove: The wearable carrier, supports free disassembly of the host, adopts skin-friendly and breathable material, provides multi-size, left/right hand optional adaptation solutions.
3. 3. Charging Communication Gateway: Communication and charging transfer device, divided into basic Bluetooth gateway and multi-channel concurrent gateway, which can realize communication transfer between the host and terminal devices, and also support charging for devices.
AI1510 scanning host provides two scanning distance solutions to adapt to different operation scenarios:
· • Standard distance scanning: supports 3-45cm scanning distance, adapts to close-range review, packing and other scenarios
· • Medium and long distance scanning: supports 3-150cm scanning distance, adapts to high shelf picking, long-distance scanning and other scenarios
· • Low power consumption and long battery life: Equipped with 180Ah lithium battery, it can support more than 7 hours of continuous use when fully charged, with detachable battery design, a single battery can support more than 30,000 scanning operations.
· • Multi-device Bluetooth connection: It can connect to various terminals such as mobile phones, tablet computers, industrial control devices via Bluetooth. The charging base has a built-in Bluetooth receiver, which can be plug-and-play when connected to the USB interface.
· • Full-type barcode recognition: Equipped with a professional scanning engine, it can easily recognize various mainstream 1D/2D barcodes, adapting to various barcode types in warehousing and logistics.
· • Ultra-light and portable design: The host only weighs 25g, with a small size, no sense of weight after wearing.
· • Two-way communication capability: Supports two-way communication, can provide personalized API interface according to warehouse operation scenarios, to meet customization needs.
· • Ultra-long signal coverage: It can achieve signal coverage within 100 meters in an open environment, meeting the operation range requirements of large warehouses.
· • Real-time data transmission: The collected data can be uploaded in real time without waiting, ensuring the real-time performance of operation data.
· • Large-scale device concurrency: Adopting polling working mode, a single gateway can support more than 100 scanning hosts working online at the same time, adapting to the operation needs of large-scale warehouse teams.
· • Completely free hands: Integrate the scanning function into the glove, operators do not need to hold the scanning device, can complete handling, packing, picking and other two-handed operations at the same time.
· • Ergonomic optimization: Optimized based on a large number of actual user test feedback, avoiding problems such as short fingers unable to trigger buttons and wrist fatigue, improving the comfort of long-time operation.
· • Multi-size adaptation: Provides left/right hand models, as well as three sizes of large, medium and small, to adapt to different operators' hand types.
· • Wireless safety design: The cable-free simple design avoids the operation safety hazards caused by cable winding.
· • Quick wearing: It can be fixed with one wear and one paste, easy to wear, no complicated operation required.
· • Skin-friendly protection: The breathable material design not only ensures the comfort of long-time wearing, but also protects the back of the hand from external scratches.
This product can help warehousing and logistics enterprises achieve comprehensive efficiency and cost optimization:
· • Operation efficiency increased by 33%: Each scan can save 4-6 seconds of operation time, and the overall operation efficiency is increased by 33%.
· • Operation error rate reduced by 30%: Visual operation provides intuitive operation feedback, effectively reducing the error rate in scanning, picking and other links.
· • Delivery reliability increased by 50%: The plug-and-play design can be quickly deployed without additional development, and delivery reliability is increased by 50%.
· • Shipment capacity increased by 20%: The improvement of operation efficiency directly drives the overall shipment volume of enterprises to increase by about 20%.
· • Quick return on investment: After the enterprise invests, it can see obvious input-output results in 30~45 days, and recover the cost quickly.
The product supports scenario-based customized development capabilities, which can adapt to the diverse needs of warehousing and logistics:
· • Supports AI vision fusion capability, which can expand more intelligent operation functions.
· • Supports multiple data delivery methods, adapting to different data management needs of enterprises.
· • The underlying protocol can be customized to meet the special system docking needs of enterprises.
According to different operation modes of warehousing and logistics, this product can adapt to three core operation scenarios:
4. 1. Fixed Workbench Scenario
It is suitable for scenarios where operators complete operations in a fixed area, such as review station operation, assembly review, packing review, as well as workbench assembly, small item handling and other scenarios that need to focus on hands-on work. Operators do not need to hold scanning devices, can focus on the work at hand.
5. 2. Semi-mobile Workbench Scenario
It is suitable for scenarios where operators move between different fixed points under a fixed route, such as the transfer operation from the packing review station to the warehouse shipment. Operators can complete scanning operations at any time during the movement without interrupting the operation.
6. 3. Mobile Workbench Scenario
It is suitable for scenarios where operators need to move in a large range in the warehouse, complete the goods shifting from the temporary stacking area to the shelves, and multi-task management. It can complete scanning, packing, stacking, handling and other operations at the same time, completely free hands, and improve multi-task processing efficiency.
For different operation scenarios, flexible configuration solutions can be provided:
7. 1. Fixed Workbench Scenario Configuration
With multi-channel concurrent gateway + computer / industrial control machine, portable printer can be optional as needed, to achieve integrated operation of scanning, data upload, document printing at fixed stations, to meet the concurrent operation needs of large-scale teams.
8. 2. Semi-mobile Workbench Scenario Configuration
With scanning host + mobile / wearable terminal, voice picking device can be optional as needed, to support scanning and voice interaction operations during semi-movement, adapting to semi-mobile operations such as picking and transfer.
9. 3. Mobile Workbench Scenario Configuration
With scanning host + tablet terminal, bracket or portable printer can be optional as needed, to meet the needs of data viewing and document printing during mobile operations, adapting to large-scale warehouse mobile operations.
This product can seamlessly connect with the existing systems of warehousing and logistics enterprises, without complicated development:
· • It can achieve zero-development docking with any software platform, and can also carry out customized docking according to needs, adapting to various warehouse management systems such as WMS and ERP.
· • It can cover the whole process of warehousing and logistics operations: picking, receiving, segmentation, sorting, sorting, packing, tracking and other whole links.
· • Supports multi-system collaborative feedback, can synchronize scanning data to the business system in real time, and receive the system's result feedback at the same time, ensuring the accuracy of the operation.
· • Provides IoT data collection capability, can collect valuable operation data such as labor force, warehouse process, and provide data support for the enterprise's operation optimization.
· • Supports multiple docking methods: USB/COM port connection, API interface docking, SDK docking, etc., adapting to different system environments, and also supports OTA firmware upgrade, which can iteratively upgrade device functions continuously.
A pharmaceutical e-commerce B2C warehouse, facing the order operation pressure of multi-variety, small-batch, multi-batch, high-frequency, short-cycle, after introducing Yidu AI1510 glove-type barcode scanner, achieved significant operation improvement:
· • Packing efficiency increased by 20%: The hands-free operation mode significantly improved the operation speed of the packing link.
· • Shipment error rate reduced by 30%: Accurate scanning and visual feedback effectively reduced the wrong and missed delivery problems in the shipment link.
· • Labor cost saved by 50%: The improvement of operation efficiency greatly reduced the labor demand under the same order volume.
· • Refined management implementation: Realized accurate data statistics of packing quantity corresponding to station number, which can support the management mode of 0 basic salary piece-rate payment, further stimulating the operation enthusiasm of personnel.
Yidu AI1510 glove-type portable barcode scanner, aiming at the operation pain points of the warehousing and logistics industry, realizes the complete liberation of hands through intelligent wearable technology, greatly improves operation efficiency, reduces error rate and labor cost. At the same time, it has flexible scenario adaptation and system docking capabilities, can be quickly deployed and put into use, helping warehousing and logistics enterprises quickly achieve digital upgrading, reduce costs and increase efficiency, and enhance the competitiveness of the supply chain.
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